Cochlear Implant Atlas
CI Atlas · On the Horizon: Emerging Technology · Module 02

2The Steady Hand: Robotics-Assisted Electrode Insertion

A motor that advances the array fractions of a millimetre per second does what no surgeon's hand can: insert at a perfectly constant, gentle speed.

FWhy speed and steadiness matter

Threading the electrode into the scala tympani by hand is fast and skilled, but it is never perfectly smooth: the hand produces tiny speed changes and pressure spikes. Those force spikes are thought to bruise the basilar membrane, stir up the fluid, and risk pushing the array through into the wrong scala, all of which can destroy residual hearing. The core idea of robotic insertion is dull on purpose: advance the array at a single, constant, very slow speed so the cochlea is never jolted. These are insertion tools, not autonomous surgeons; the surgeon still does the mastoidectomy and the approach, then hands the final advance to the device.[2024]

Peak force vs insertion speed: hand vs robot

0306090120peak force (mN)Manual (hand)Robotic01234insertion speed (mm/s)
MethodManual (hand)Typical speed~2.4 mm/sPeak force~70 mN

A robotic insertion tool runs at a slow, controlled 0.1–1.0 mm/s and delivers a low, tightly bounded peak force. The hand is faster but far less consistent: the manual box is wide in both axes because surgeons cannot hold a steady sub-millimetre-per-second pace, and force spikes scale with speed. Reducing peak force and its variability is the rationale for steady robotic insertion. Illustrative.

TThe named systems

RobOtol, developed in Paris, is a robotic arm that grips and advances the array; it has been used clinically in France and beyond, often alongside intraoperative electrocochleography to watch the cochlea as the array goes in. The iotaSOFT system from iotaMotion is a single-use, motorised insertion tool that the surgeon mounts at the cochleostomy; the surgeon dials in a speed before insertion begins. On iotaSOFT the chosen speed runs from 0.1 to 1.0 mm per second in 0.1 mm steps, far slower and far steadier than a human can sustain over a 20 mm array. iotaSOFT is designed to work with the lateral-wall arrays of all three major manufacturers, so it is an add-on rather than a tie to one implant brand.[2023]

Two routes to controlled insertion

Form factorReusable robotic arm at the OR table
OriginParis (Collin / institut Pasteur lineage)
DriveMotorised micromanipulator arm
Typical pairingOften + intraoperative ECochG monitoring
Regulatory statusCE-marked clinical robotic system

Both systems aim at the same goal — a slow, repeatable, low-trauma insertion — from opposite directions. RobOtol is a reusable robotic arm developed in Paris, frequently paired with intraoperative electrocochleography so the surgeon can pause if cochlear responses change. iotaSOFT is an FDA-cleared single-use tool that motorises the final millimetres of insertion at a steady rate. One favours a full robotic platform; the other, a disposable add-on to standard technique. Illustrative.

TWhat the evidence shows

In the first-in-human iotaSOFT trial, the device successfully inserted a lateral-wall array in 20 of 21 adults (about 95 percent), across all three manufacturers' electrodes. In the Paris RobOtol adult series, scalar translocation with straight arrays fell to about 19 percent with the robot versus about 31 percent by hand, and the proportion of misplaced electrodes dropped from roughly 16 to 7 percent. Cadaveric and benchtop work consistently shows lower peak insertion forces and far less force variability with motorised insertion than by hand. Robotic insertion paired with high-frequency hearing outcomes suggests the gentler entry translates into better preserved hearing and speech, though long-term and large randomised data are still being gathered.[2021][2024]

Scalar translocation: robotic vs manual

010203040translocation rate (%)RoboticManual
Insertion methodManualTranslocation rate31%

When a straight electrode array crosses out of the scala tympani into the scala vestibuli, it is a marker of insertion trauma. Pooled data put scalar translocation at roughly 19% with robotic-assisted insertion versus about 31% with manual insertion of straight arrays. Steadier, slower advancement is the proposed mechanism for the lower rate. Illustrative.

CWhere it stands today

Insertion-assist robotics is the most clinically mature technology in this chapter: iotaSOFT has US regulatory clearance and RobOtol is in routine use in several European centres. The catch is time and cost: a sub-millimetre-per-second insertion can take several minutes, and the tooling adds expense, so it is not yet standard everywhere. The honest claim is modest but real: these tools make the most delicate moment of the operation more reproducible, which matters most for hearing-preservation candidates. Think of it as removing one source of variability, the surgeon's hand, not as a leap in what the implant can ultimately hear.[2023]

Case 26.2 · The Steady Hand
You are implanting a 58-year-old with substantial residual low-frequency hearing and want to preserve it. You can insert the lateral-wall array by hand in under a minute, or mount a motorised insertion tool set to 0.2 mm per second, which will take several minutes.

What is the main rationale for choosing the slow motorised insertion in this specific patient?

Self-assessment — Module 23 questions
Question 1

On the iotaSOFT system, the surgeon-selectable insertion speed range is approximately:

Question 2

In the Paris RobOtol adult comparative study using straight arrays, scalar translocation with the robot versus the hand was roughly:

Question 3

Which best describes the current role of robotic insertion tools like iotaSOFT and RobOtol?

Tracked locally in your browser — see /progress for the dashboard.